Here, I’ve explained shifter and brake cable & housing standards. From my experience, many problems with poor shifting, or braking, come from using incorrect components. Separate post explains brake and shifter cable routing.
Table Of Contents (T.O.C.):
- Shifter (derailleur) cable standards – differences
- Brake cable standards – differences
- Shifter housing standards
- Brake housing standards
- IMPORTANT: difference between brake and shifter housing
- “Exotic” models
- My shopping recommendations
TL/DR
Using brake housing for shifters makes your shifting suck.
Using shifter housing for brakes is outright dangerous!
In this article, I’ve explained how to tell what is what, and gave some buying recommendations (from my decades of experience).
It’s not long – I just put many pictures to help you understand and see the differences. 🙂
1. Shifter (derailleur) cable standards – differences
Shifter cables have a barrel on one end, that is used for shifter to pull (and release) the cable, while the other end is soldered, so that wires don’t get unwinded and so that the cable can more easily be routed (and cut to the appropriate length after routing).
Picture 1
Shifter (derailleur) cables come in two standards, main difference being the end barrel, though cable thickness also tends to differ:
- Campagnolo standard – 1.1 to 1.2 mm cable diameter, with a bit smaller diameter barrel at the end
- Others (Shimano, SRAM…) – around 1.2 to 1.3 mm cable diameter – with end barrel a bit larger than Campagnolo one
Apart from the diameter, Campagnolo and Shimano shifter cables are visually almost identical, so pay attention to specifications when shopping (especially if you have Campagnolo shiters, since Shimano cables won’t fit Campagnolo shifters).
Picture 2
2. Brake cable standards – differences
To avoid/prevent any confusion, I’ll explain brake cables (and housing) as well in this post.
Brake cables come in three standards, with the main difference being the size and shape of the end barrel:
- MTB – with a large barrel on one end
- Road Shimano compatible – for Shimano and SRAM shifters
- Road Campagnolo
Picture 3
With road cables, Shimano ones have a bit larger barrel, though very similarly shaped. In fact, some manufacturers (like Jagwire, for all I know) make road bike brake cable ends such that barrels are a bit on the smaller side, hence the same model fits both Shimano and Campagnolo brake levers.
Source: bikehub.co.za forum
Picture 4
Cable thickness is about 1.5 to 1.6 mm, for both Shimano and Campagnolo.
3. Shifter housing standards
For shifter housing there are two standards:
- Shifter housing with 4 mm outer diameter.
- Shifter housing with 5 mm outer diameter (the same diameter, but not the same type, as brake housing).
All the shifter cables will run with no problems through housing by any of the above noted standards. Some MTB riders prefer 5 mm housing, since it leaves more room, so they don’t get stuck with mud that easily. Though, for 4 mm shifter housing, Shimano makes seals that prevent the entrance of dirt:
Picture 5
For 5 mm shifter housing ends, the same (metal) ends can be used as for brake housing (even though those are two different housing types!).
They look identical from the outside
Picture 6
Picture 7
Important note: Shimano seels (at least here, in Serbia) two shifter housing models:
- Shimano SP40 SIS. This one doesn’t work very well and I don’t know what it is good for. On the outside, it looks like the proper shifter housing: is only 4 mm wide (brake housing is usually 5 mm wide), and has SIS (Shimano Indexing System) written on it. But, it has a spiral steel “skeleton,” like the one used in brake housing – stronger, but more flexible.
- Shimano OT-SP41 SIS. This is the proper shifter housing. It is also 4 mm wide (outer diameter), but has the longitudinally lined steel wires, making it stiff in terms of shifter cable for-aft movement, resulting in more precise shifting. See picture 8 below for the difference between this, and brake housing “skeleton.”
SP40 does work a bit better with shifters, compared to brake housing (low-end bicycles sold locally often come with brake housing used for both brakes, and shifters). But it is still inferior to OT-SP41 in terms of shifter precision.
4. Brake housing standards
With bicycle brake housing standards there aren’t any differnces – they are all 5 mm outer diameter with steel end caps. Apart from hydraulic brake hoses, of course, but that’s a different matter.
5. IMPORTANT: difference between brake and shifter housing
Too often I see brake and shifter housing mixed. But this is not good, and can even be dangerous!
- Shifter housing is constructed to compress and elongate as little as possible with shifter cable tension change (while shifting up and down). But it can not take large force – pull cable strong enough and it will split!
- Brake housing is made to sustain very high cable tension forces without splitting, but slight compression is not as detrimental.
Left: brake housing with a woven strong steel spiral.
Right: shifter housing, with steel wires running along the housing length, to minimize compression and elongation changes.
Picture 8
Right: shifter housing. Parallel steel wires prevent the housing from compressing (effectively changing length), but offer little resistance to high forces, so it can’t be used as a brake housing
Picture 9
Right: shifter housing, with parallel longitudinally placed steel wires.
They are easily discerned by looking from “the front”, but one needs to pay attention.
Picture 10
6. “Exotic” models
There are special, braided brake housings that compress a lot less than “ordinary” brake housing, which is good – leaves more lever play and allows for more precise brake modulation. They are usually constructed using a layered combination of longitudinal steel wires and spiral steel, or kevlar lining to give more strength, so the housing doesn’t split when high braking force is exerted.
Such housing, due to less compression, can also be used for shifters. Though, for shifters, it is still a bit better to use shifter housing.
Their main downsides are somewhat higher weight and a lot higher price.
Picture 11
This sums it up. In case I’ve forgotten to mention something, or you have any corrections, or additions, use the comment section below.
7. My shopping recommendations
On-line shopping (Amazon affiliate links):
Amazon affiliate link
Amazon affiliate link
Last updated:
Originally published:
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The existing comments posted under this article (questions and answers) have been moved to this BikeGremlin forum thread:
https://www.bikegremlin.net/threads/bicycle-shifter-brake-cable-and-housing-standards-article-comments.128/
Hi,
Great article that provided me with all the info I needed regarding cable differences, and for that, thank you!
On another note…. would a regular pliers cut either the brake or shifter cable housing or is there a special tool for this?
Thanks
John
Hi John,
High-quality cutters, like Bahco 2101G-140 (Amazon affiliate link), can cut the cables with no problems.
For cutting the housing, pliers will pinch it noticeably. That can be undone with some hand “massage” of the housing. Slow for professional use, but OK for home use.
Of course, it’s a lot faster and easier using an appropriate tool, I love Jagwire Pro Housing Cutter (Amazon affiliate link). Stays sharp for years and cuts cleanly and nicely. This is my video review & demo of the Jagwire housing cutters.
Relja
Thank you Relja for your response, and the links too 🙂
Much appreciated!
I used to be able to take apart my bikes as a teen in the 1980s, but I’m a bit out of my depth (but enjoying re-learning) when it comes to modern bikes’ disc breaks, shifters, etc.
Thanks again, enjoying your site!
There’s one more standard for shifter cables–Brompton. Like so many parts of these wonderful but also incredibly proprietary bikes, it’s a whole different standard again. And, there’s two different kinds of those! Ugh. My own bike is sitting partly disassembled in my foyer right now.
Anyway, pre-2017, Bromptons have a very different anchor, 3 mm thick and 5 mm long. After 2017, the thickness is still the same, but they are shorter (Brompton re-did the shifting significantly in other ways, too). A post-2017 shifter cable works fine for a pre-2017 bike, but not the other way around.
Just in case someone happens to be Googling this topic, maybe they’ll find this comment. 🙂
Hey Relja,
You say in your excellent article that there is no difference in brake cable housing (all 5mm). But I’m sitting next to a 5.5 mm roll of housing right now (see it being sold here:https://www.internet-bikes.com/165274-elvedes-rem-buitenkabel-3-55-mm-10-meter-zwart/)
Any idea what the benefits of that could be, or downsides for that matter 😉
With all components shortages I find myself grabbing every piece of equipment I can…
Justin
Hi Justin,
Brake housing I’ve worked with so far could all be fitted with the 5 mm housing caps/ends (Shimano, SRAM, Promax etc.). Those caps have an inner diameter of a bit over 5 mm so they don’t fit very snugly, but the diameter is well under even 5.1 mm, so I don’t think they would fit 5.5 mm wide housing.
I’ve seen some reinforced brake housing that’s made to resist compression better – thus providing a firmer, less squishy feel on the brakes, and better modulation of the braking force. But I haven’t seen any 5.5 mm wide so far.
Do standard (Shimano) brake housing caps fit that housing? If not, do they sell wider housing ends for that housing?
Hydraulic brake hoses can be 5.5 mm wide, but I don’t know about any brake cable housing that thick.
thats a new one for me as well,all shimano brake housing i have ever seen has been 5mm wide,the only difference i have seen is some brake cable housing is more flexable for a mountain bike and more stiffer for road bikes mtb housing and slr housing,i have tried both types of brake housing on my road bikes and either type works fine,5 mm brake cable housing is the industry standard,when i worked on an older road bike the cable housing did seem thicker although i never measured it.